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Cutting Oil×Idemitsu Kosan Co.,Ltd. - List of Manufacturers, Suppliers, Companies and Products

Cutting Oil Product List

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Water-soluble cutting oil "Alpha Cool Series"

We offer "emulsion type" and "soluble type"! Introducing cutting oils with low volatility and low stickiness.

We would like to introduce our water-soluble cutting oil, the "Alpha Cool Series." We offer the emulsion type "Alpha Cool EX-1" and the soluble type "Alpha Cool WX-1." Compared to conventional oils, they provide excellent machinability and contribute to reducing "waste liquid volume," "fumes, mist, odors, and dirt" in manufacturing environments. 【Features】 ■ Reduction of waste liquid volume ■ Reduction of fumes, mist, odors, and dirt ■ Excellent machinability compared to conventional oils ■ Liquid stability, high machinability, low volatility, and low stickiness ■ Contributes to carbon neutrality (reducing power consumption during waste liquid treatment by decreasing waste liquid volume) *For more details, please refer to the PDF document or feel free to contact us.

  • Cutting Oil

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Water-soluble cutting oil "Alphacool NV Series"

Extended shelf life against decay and significant reduction in supply quantity! Well-received for reducing stickiness and suppressing mist.

**Awards** - Received the Technical Award at the 43rd Precision Engineering Society - Received the Grand Prize at the 21st 2024 "Super" Monozukuri Parts Awards - Received the Minister of the Environment Award at the 24th Green and Sustainable Chemistry Awards **Product Overview** The "Alpha Cool NV Series" is a water-soluble cutting oil that balances the improvement of the working environment with increased productivity. It is particularly well-received for significantly reducing stickiness on equipment and products, as well as for its effectiveness in suppressing mist and foul odors. Additionally, it has successfully reduced the amount of carry-off. In actual workplaces, it has been confirmed that the consumption of the concentrate has been reduced by an average of 40%. Along with improving the working environment, it contributes to reducing both usage and disposal amounts, thereby enhancing productivity on-site. The NV series offers two types: an emulsion type that accommodates a wide range of processing from non-ferrous to alloy steel, and a soluble type specialized for iron processing. **Features** - Improved resistance to spoilage, extending performance maintenance time by over 250% - Reduced carry-off, cutting concentrate consumption by 40% - Contribution to the environment and reduction of disposal costs - Enhanced safety for workers due to reduced oil mist *For more details, please refer to the PDF document or feel free to contact us.*

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Idemitsu Kosan "Water-Soluble Cutting Oil" <Presentation of materials with case studies>

Contributes to the reduction of supply volume, waste volume, and oil change work with long service life. It is also possible to reduce fog, odor, and stickiness. Options are available for difficult-to-cut materials.

Our company offers a variety of "water-soluble cutting oils" that are resistant to corrosion. The "NV Series" has completely re-evaluated the composition of surfactants, achieving significantly longer service life. It reduces usage and disposal amounts, as well as the need for replenishment, while also minimizing unpleasant odors and stickiness. The "Master Cool Series" ensures that components easily reach the cutting edge even when machining difficult materials, demonstrating high cooling performance and lubrication even at high temperatures. This enables longer tool life. ★ We are currently offering materials that introduce our lineup and examples of improvements achieved through implementation. Please view the materials via "PDF Download." Feel free to contact us with any inquiries. 【Case Studies】 ■ Automotive parts manufacturer: Reduction of concentration and replenishment of raw liquid, reduction of mist ■ Aircraft parts manufacturer: Prevention of overflow and air entrapment during high-pressure discharge ■ Semiconductor equipment manufacturer: Compatibility with various work materials, reduction of raw liquid replenishment and replenishment work ■ Industrial parts manufacturer: Improvement of tool life, reduction of unpleasant odors ■ Food and medical parts manufacturer: Reduction of usage, reduction of labor and costs for coolant management

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Non-water-soluble cutting oil "MARG PLUS Series"

Compared to mineral oils, it is overwhelmingly difficult to generate fumes! We offer both "active type" and "inactive type" options.

We would like to introduce our non-water-soluble cutting oil, the "MARG PLUS Series." Our lineup includes the active type "MARG PLUS AC-HF" and the inactive type "MARG PLUS AG-HF." These products contribute to reducing the "fire risk," as well as minimizing "fumes, mist, odors, and dirt" in manufacturing environments. If you are interested in more details, please feel free to contact us. 【Features】 ■ Synthetic base oil ■ Reduced fire risk ■ Reduced fumes, mist, odors, and dirt ■ Low volatility and high machinability *For more details, please refer to the PDF document or feel free to contact us.

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High Productivity, Low Environmental Impact Industrial Oil Series <Materials Available>

A lineup of products that contribute to the efforts of the SDGs. We will provide materials that showcase examples of energy conservation and CO2 emission reduction.

Our company provides water-soluble cutting oils, hydraulic fluids, and multi-purpose oils that achieve high productivity while contributing to the reduction of environmental and labor burdens due to their excellent performance and properties. 【Main Product Lineup】 ■ Water-soluble cutting oil 'Alpha Cool NV Series' With excellent anti-corrosion properties and a long performance maintenance period, it reduces the frequency of oil replacement and allows for a decrease in replenishment volume. We offer an emulsion type "EX-NV" that minimizes stickiness and a more resistant soluble type "WX-NV." ■ Hydraulic fluid 'Super Hydro ST' Reduces friction and resistance, contributing to energy loss reduction in equipment and a decrease in CO2 emissions. ■ Multi-purpose oil 'Versital Force' Enhances gear efficiency and contributes to increased productivity. It also aids in energy conservation and CO2 emission reduction. ■ Rust preventive oil 'Super Coat RS' Addresses white residue after processing and rust prevention. It can reduce rework processes by balancing water displacement and rust prevention properties. ★ You can view a catalog summarizing our products as well as materials introducing examples of energy conservation and CO2 emission reduction by clicking the download button below.

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[Case Study] Water-Soluble Cutting Oil 'Alphacool NV Series'

An example of significantly reducing the supply amount due to extended decay life and a small amount taken away.

We would like to introduce a case where the water-soluble cutting oil "Alpha Cool NV Series" was adopted by Miyahara Co., Ltd. The company faced challenges in reducing running costs. By using our product, we proposed a reduction in usage and an improvement in anti-corrosion properties, which led to a decrease in costs and time spent on coolant management. After adoption, it was demonstrated that even with less than half the replenishment amount, the workability and stable pH (alkaline) were maintained. [Case Overview] ■ Customer's Challenge: Reduction of running costs ■ Manufactured Parts: Precision parts, food and medical parts ■ Work Materials: Stainless steel, iron, some aluminum ■ Type of Oil Used: Market soluble type *For more details, please download the PDF or feel free to contact us.

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Water-soluble cutting oil "Alpha Cool NV Series" <Case study collection available>

Reduce the supply amount of the concentrated solution to contribute to cost reduction and carbon neutrality! Improve stickiness in processed products and within equipment. Awarded the "Super" Manufacturing Parts Award.

The "Alpha Cool NV Series" is a water-soluble cutting oil that has completely re-evaluated the composition of surfactants, including the use of non-volatile amines. It achieves a longer shelf life for active ingredients and has been shown to reduce the amount of concentrate replenishment by an average of about 40% in workplaces that have adopted the NV series. 【Improvement Results with This Product】 ◎ Reduction in the amount of concentrate replenishment for water-soluble cutting oil (average of about 40% for emulsion types) ◎ Reduction of odors due to improved anti-corrosion properties ◎ Improvement in stickiness of products and equipment after processing ◎ Cost savings of about 1 million yen per year for every 30 processing machines *We are currently offering a free collection of case studies summarizing adoption examples. For detailed information, please refer to the "PDF Download" section. *Sample provision and demonstrations (by consultation) are also available. Please feel free to contact us for more details.

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